In House Casting Process

  • ? Sand Casting
  • ? Shell Mold
  • ? Investment Casting (Loss Wax)
  • ? Non-Ferrous Casting
  • ? Permanent Mold Casting

  • Materials and Grades

  • ? Gray Iron Classes: 20-30-35-40-50-60-80 and Higher
  • ? Ductile Iron: SAE Equivalent, SF-60, SF-80, SH-100 and Higher
  • ? Malleable Iron: Ferrite ASTM A-47, Pearlite ASTM-220 All Grade
  • ? Steel and Stainless Steel: All Grades
  • ? Aluminum and Zink Alloy

  • Melting

  • ? One 30-Ton Vertical Channel Electric Furnace
  • ? Two 5-Ton Core-less Electric Furnace
  • ? One 5-Ton Induction Furnace
  • ? One 5-Ton Electric Holding Furnace
  • ? Four 5-Ton Cupola
  • Production and Mold

  • ? Disa Molding 20” x 25” and 21”x 20”
  • ? Squeezing Floor Molding for Size Up to 14” x 20”
  • ? Shock Squeezing Molding for Size to 25” x 25”
  • ? Hunter Molding for Size Up to 20” x 30”
  • ? Cope & Drag for Size Up to 30” x 50”
  • ? Loose Pattern for Size Up to 50” x 70”

  • Molding Media and Core/Pattern

  • ? Core-making Machines for Complex Highly Cored Casting
  • ? No-Bake Sand for Casting with Excellent Surface Quality
  • ? Shell Sand for Casting with Superior Finish and Near Net Shape
  • ? Green Sand for Casting with Less Critical Surface or Tolerances
  • ? Steel, Aluminum, Wood and Plastic Pattern

  • Secondary Operation

  • ? In-house Annealing and Heat Treatment
  • ? CNC Machining, Turning, Milling, Drilling, Tapping and Grinding
  • ? Blast and Vibratory Cleaning, Electroplating and Powder Paint
  • ? Assembly